Tuesday 20 March 2012

15 -. Complete Boarding, closing doors

Now came the oil pump, and all the material we have on board to start the engine mount.


Mounted the new rear crankshaft seal, started riding liner set and new pistons.























































Photos of the assembly process. The head gasket has spent 24 hours soaking increased when flexibility and ensure the best fit.















































Putting the head gasket 24 hours to soak for easy installation.















Tuesday 6 March 2012

14 - . Again the engine. . Grinding End stage and lightening



! Remember this picture !
In Chapter 17 we will see another color



The engine is out of the grinder, is set with the new crankshaft bearings oversize and com camshaft and rear bearing . The pistons and liners have their original measure 86 mm , the crankshaft connecting rod bearings have been adjusted on a + 0.20 and the main bearing crankshaft to +0.30.





The rear bearing modern installation , instead of stuffing original, has required the crankshaft lower at 63.5 mm , which will eliminate the typical oil drips back into the engine .





Crankshaft with the back machined

















They also drill new holes to hold the clutch diaphragm and has been used to reduce flywheel weight about 2 kg . This is important as it reduces inertia , both in acceleration and braking.







Replacing three-point clutch pressure by diaphragm TR4A model provides a smoother and gradual behavior .


In the picture we can see the new diaphragm clutch and flywheel faced about once balanced and poised .

To brake , it is customary not to step on the clutch to get the engine braking of a 4-stroke engine . However, the rotational inertia of two heavy elements such as the crankshaft and flywheel play against and transmit its drive wheels. The decision of the clutch or braking driving is a decision that at a given time can be best done under braking to the limit.

Reduce weight flywheel and crankshaft without compromising its sturdiness , it is a good option to give greater elasticity to the motor ( up and down turns with agility ) and reduce the inertial effect . Two kg weight less turning 40 times per second ( 2000/3000 rpm ) which represent a considerable inertia is also transmitted to the wheels.


Once machined flywheel , another action taken in this phase has been to balance the camshaft , crankshaft and flywheel in order to remove all eccentric behaviors .

Equilibration is obtained with the cranks in the linear motion to transmit full power balanced circular rotation to the crankshaft and flywheel about its longitudinal axis of rotation , eliminating all behaviors involving elliptical performance loss , a higher vibration and increased mechanical wear .



Not lightened weight or rods or crankshaft because it is not competing with this engine , plus the rotational kinetic energy is proportional to the moment of inertia and the square of the angular velocity . The Triumph will not have to turn too many turns . The moment of inertia is proportional to mass and the square of the radius of the disk, where the inertial effect is most noticeable in the flywheel as it has a considerable size .

Not so with the neighboring bank beside a SEAT 1430, engine 2000 , that this boy if he expected a harder life since it will compete in hill climbs for sport classics. I show pictures of what makes Gonzalo Delta - Carburació .



THESE ARE NOT THE TRIUMPH CRANK are a SEAT 1430/2000 engine , you can see the difference between the original state and lightened , not only are able to eliminate weight but also reduce stress concentrations that accumulate in the corners .






Now we just need to put every piece in place ....


End of Chapter XIV, the next chapter " Engine Assembly " do not miss ... if you look at the end works again .

Meanwhile you have to wait for the new oil pump , new front bearing rocker arms and camshaft .